Voltage Rise Calculator

When a solar inverter exports, it pushes the voltage at your terminals up. Push it past the over-voltage stage and the inverter disconnects — usually at midday, exactly when the energy is worth most. This page works from the inverter's rated power, the cable and the voltage already sitting at the connection point, and returns the rise, the headroom left before a trip, and the largest inverter that cable can carry. Runs entirely in your browser — nothing is uploaded.

System

Nameplate AC output, not the array DC rating.

Measured on a sunny day, not assumed nominal.

110 % of nominal is common. Check your grid code.

Cable

Inverter to the transformer or metering point.

Result

Voltage rise
– V
Rise
– %
At inverter terminals
– V
Headroom to trip
– V
Enter your system values.

Size R one way Rise Rise Max inverter

Sizes shown are a window around your selection, not a full catalogue.

What this page answers

A voltage drop calculator starts from a load current and tells you what the load loses. This one starts from an inverter's rated AC power and tells you what the network gains — and whether that ends in a disconnection. It answers three questions an installer actually gets asked:

The third one is the useful direction. It is also the one nobody publishes, because it depends on the local baseline voltage, which varies from street to street.

The calculation

I_export = P ÷ (V × ki × cos φ) ki = 1 (1-phase), √3 (3-phase)
ρ(T) = ρ₂₀ × [1 + α × (T − 20)]
R = ρ(T) × L ÷ (A × n)
ΔV_rise = kd × I_export × R × cos φ kd = 2 (1-phase), √3 (3-phase)
V_terminals = V_base + ΔV_rise
P_max = V × ΔV_allow ÷ (kd × R)

ρ₂₀ is 17.241 Ω·mm²/km for copper and 28.264 Ω·mm²/km for aluminium; α is 0.00393 /°C and 0.00403 /°C respectively. L is one-way length, A is conductor area, n is parallel runs per phase. ΔV_allow is the tighter of your percentage limit and the physical gap between the baseline voltage and the trip threshold.

Two details that change the answer

Current is calculated at nominal voltage, not at the elevated voltage. A grid-following inverter is a constant-power source, so at a higher terminal voltage it draws a slightly smaller current. Calculating at nominal gives the larger current and therefore the larger rise — the conservative direction. The difference is small, typically under 2 % of the rise, but it is always in your favour to round this way.

Power factor drops out of the maximum-inverter formula. It appears once in the current and once in the apparent power, so P_max depends only on voltage, impedance and allowed rise. That is why you cannot fix a rise problem by commanding the inverter to a lower power factor — you can shave the resistive component a little through the volt-var curve, but the arithmetic does not hand you a free fix.

Why the starting voltage matters more than the percentage

Design guides talk about rise as a percentage of nominal, which quietly assumes the network sits at nominal before you connect. It does not. On a sunny day, every other system on the same low-voltage feeder is exporting at the same time, so the voltage at your connection point is already pushed up — commonly 3 to 8 % above nominal on a rural feeder with a lot of rooftop solar.

That baseline is not yours, but it is charged against your headroom. On a 230 V system sitting at 248 V with a 253 V trip threshold, you have 5 volts of room left, not 23. A rise of 2 % looks compliant in the design and disconnects the system in service. This is the single most common reason a system passes the paperwork and fails on the roof.

How to get the number. Clamp a true-RMS meter at the connection point around solar noon on a clear day, with the existing system exporting. Note the reading and the time. If you have no existing system, ask the network operator for the measured pre-connection voltage — many publish it, and some connection agreements require them to supply it.

Worked example: the 6 mm² that keeps tripping

A 10 kW three-phase inverter on a 400 V supply, 90 m of 6 mm² copper back to the transformer, conductor at 70 °C, connection point measured at 405 V on a sunny afternoon, trip threshold 440 V.

I_export = 10 000 ÷ (400 × √3 × 1.0) = 14.4 A
ρ(70) = 17.241 × [1 + 0.00393 × 50] = 20.63 Ω·mm²/km
R = 20.63 × 0.090 ÷ 6 = 0.309 Ω
ΔV_rise = √3 × 14.4 × 0.309 = 7.7 V → 1.93 % of 400 V
V_terminals = 405 + 7.7 = 412.7 V → 27 V of headroom

6 mm² carries 14.4 A without difficulty — typical buried rating is well over 40 A, so ampacity is not remotely the constraint. At a 2 % limit the design just passes, at 1.93 %. Now change one thing: the connection point measures 428 V instead of 405 V, which is unremarkable on a feeder with a dozen other systems on it. Terminals now sit at 435.7 V, the headroom is 4.3 V, and any further drift in the network trips the inverter. Same cable, same inverter, opposite outcome.

Going to 25 mm² drops R to 0.074 Ω and the rise to 1.85 V, or 0.46 %. That is the difference between a system that runs all afternoon and one that cycles on and off between 11:00 and 15:00.

The four things that make it worse

How much inverter can this cable carry?

The Max inverter column in the results table is the figure to quote when someone asks whether they can add panels. It answers: at this conductor, this length and this available rise, what is the largest AC rating that still stays inside the limit? Note that it is a ceiling, not a target — leave margin for the network drifting upward, which it does every year as more systems connect to the same feeder.

If the ceiling is far below the inverter you want to install, the fix is not a bigger inverter and not a lower power factor. It is conductor area, distance, or a network-side change. Those are the only three levers, in ascending order of cost and descending order of how much control you have over them.

If it is already tripping

Work through these in order — the first two cost nothing and resolve a surprising share of cases:

  1. Measure the trip. Log the inverter's grid voltage at the moment of disconnection. If it reads close to the threshold, the cause is voltage, not the inverter. If it reads normal, you have a different fault.
  2. Check the grid code setting. Inverters ship with a default country profile, and it is not always the right one. A unit set to a 253 V stage on a network that expects 242 V will trip early and look defective.
  3. Upsize the AC cable. The only fix that always works on your side of the meter, and cheapest while a trench is open.
  4. Enable volt-watt or volt-var response if the inverter supports it. The system stops tripping by reducing output as voltage climbs. You lose some energy, but you lose far less than a system that disconnects entirely.
  5. Ask the network operator. A transformer tap change, or reinforcement upstream, is their call. On a feeder that is genuinely saturated, no cable on your side will fix it.
One check before spending money. On a long rural feeder the worst case runs in both directions. Midday shows rise at the far end; the evening peak shows drop. Size the cable for whichever is worse — and remember the same conductor is being asked to do both. A cable sized only for the midday rise can leave the evening voltage below the equipment's minimum.

The limit is a contract, not a constant

Caps of around 1–2 % at the point of connection are common, and many networks allow more where the measured pre-connection voltage is low. The figures that actually govern your job come from your connection agreement and the national grid code — for example the G98/G99 settings in the UK, VDE-AR-N 4105 in Germany, or the equivalent standard in your country. Those documents also set the over-voltage stages and their timing, which is why the trip threshold field defaults to 110 % rather than to a fixed number of volts.

This tool gives you the physics and the arithmetic. It does not know your contract, your transformer, or what your neighbours installed last month.

Frequently asked

Why does my inverter trip at midday but run fine in the morning?
Because the rise peaks with export, and export peaks at midday. That is the classic signature of a cable too small for the run, not a faulty inverter. The unit is obeying the grid code: the voltage at its terminals crossed the over-voltage stage, so it must disconnect. Measure the terminal voltage at midday with a true-RMS meter before replacing hardware.
Why is the starting voltage an input here?
Because rise does not start from nominal. Every other system on the feeder exports at the same time, so the voltage you are adding to is already high — often 3–8 % above nominal on a rural feeder. Ignoring the baseline overstates your headroom by however much the network has already used.
What rise is acceptable?
Commonly 1–2 % of nominal at the point of connection, with more allowed in some networks where the pre-connection voltage is measured low. The governing figure is in your connection agreement or national grid code, not a rule of thumb.
Does a bigger cable always fix it?
It fixes the part of the rise that belongs to your cable, which on a domestic run is usually most of it. If the transformer or the upstream feeder is already loaded with other exporters, part of the rise is beyond your meter and no amount of copper on your side removes it. Then it is export limiting, volt-watt response, or network reinforcement.
Is voltage rise the same as voltage drop?
Same physics, opposite direction. Drawing power removes volts across the cable impedance; exporting adds them. The arithmetic is identical. The consequence differs: drop makes equipment run low, rise makes the inverter disconnect and stop earning.
Can I just set the inverter to zero export?
It removes the rise and the revenue with it, and many connection agreements for export-capable systems expect you to export. Zero export is normally a temporary measure or a network-imposed condition, not a unilateral workaround for an undersized cable. Check the agreement first.
Can I use it for an aluminium service cable?
Yes — select aluminium and the resistivity and temperature coefficient switch accordingly. Expect roughly 1.6× the rise of an equivalent copper conductor, which matters most on long rural services where aluminium is common.

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